Overwound winch orientation means that the rope spools over the top of the drum, and underwound means that the rope spools under the bottom.
In short, your winch should be installed in an underwound configuration so that the rope spools from the bottom of the drum.
Should a Winch Spool From the Top or Bottom?
There are three reasons for preferring underwound orientations.
Stress On Mounting Hardware
If you spool in an overwound orientation then you will be increasing the load on the mounting hardware significantly.
How much the load increases by when spooling from the top depends on the size of the drum and the diameter of the cable.
Bigger drums and thicker cables increase the load more when spooled from the top.
You could increase the apparent load by nearly three times if you spool from the top compared to spooling from the bottom, which can cause your load to be over the apparent capacity.
Stress On The Cone Brake
Running the rope the wrong way can cause the cone brake to lock up. You may not be able to release the brake by operating the winch, which can cause serious problems.
The winch will also draw a much higher amperage and start running much hotter, which can cause a failure and at the very least will degrade your winch and rope.
Poor Rope Placement
The fairlead on your winch may not line up very well with an overwound orientation, causing poor performance and risking damage to the rope.
The rope, if poorly aligned with slots or fairleads, can rub against the edge of the opening and begin to fray through abrasion. You can ruin a good rope if you are not careful.
We hope this guide has convinced you to use your winch in an underwound orientation. Your winch should always spool from the bottom rather than the top.
If you have any comments or questions about this guide, please feel free to leave them in the section below.